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Ultima compressors with oil-free technology

Ultima is the new generation of PureAir oil-free compressor, in which a number of revolutionary innovations have made it possible to combine maximum performance and maximum efficiency with impressively compact dimensions.

The components and design elements traditionally surrounded by a two-stage compressor unit were assembled on the basis of two modular blocks between the stages of the compression units. The result was a simple compact compressor, which occupies up to 3.4 m3 less than the volume of space and 37% less area than equivalent standard oil-free machines.

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Ultima contributes to bottom line cost savings in many ways. Not only do they deliver outstanding efficiency and significantly lower lifecycle costs, the Ultima requires on average, 3.4 m3 less space (or up to 37% less floor space) than a conventional two-stage oil-free compressor. This allows easy installation in the smallest possible space - not only a benefit where space is limited - it also translates into property cost saving.

Gardner Denver's Ultima compressors are equipped with the Ultima motor, which is the next generation drive unit and the result of three years of development. The Ultima motor is a permanent magnet, variable speed synchronous motor, driven by an inverter. It can be accelerated up to 22,000 rpm, and provides higher efficiency than IE4 motors. It is a water-cooled unit, which makes it quiet and eases heat extraction.

Експлуатаційні витрати на рік

iConn Industry 4.0 Solution
Ultima, through the controller, is iConn-ready. iConn is the all new and smart, proactive real-time monitoring service that delivers in-depth and real-time knowledge on the system to our compressed air users. It enables accurate production planning and total peace-of-mind protection, generating insight and statistics that keep users informed on performance, at the same time highlighting potential issues before they become a problem.

Unique cooling
Ultima’s innovative and patented closed package cooling system allows for the collection and recovery of up to 98% of the heat that is generated during the compression process. This energy can be harnessed to provide process water heating, reaching usable water temperatures of up to 85°C.
Ultima has the added benefit of “hybrid cooling mode” operation. Depending upon the most economic cooling method at the time (eg in the case of seasonally changing availability of cooling water) Ultima can operate in either air-cooled or water-cooled mode or a combination of both concurrently.

The main advantages of Gardner Denver's Ultima Series compressors:

  • Highest efficiency levels - up to 13% savings compared to industry standard;
  • Optimal performance at any load - LP & HP airends individually driven, no gearbox required;
  • Best-in-class footprint - up to 37% smaller than industry standard;
  • The quietest compressor in its class - Max 69 db(A) (water cooled) and 70 db (A) (air-cooled);
  • Easy installation at point of use;
  • Full upgradability between 75kW and 160kW;
  • Minimum power consumption in idle load - up to -45% compared to industry standard;
  • 100% recovery of all heat generated by the compressor;
  • The first air-cooled oil-free compressor that can be used for process heat recovery.

Catalogs and brochures

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Technical characteristics of Ultima compressors with oil-free technology

Модель

Cooling Method

Working Pressure

Drive Motor

FAD at 8 bar min - max

FAD at 10 bar min - max

Noise Level at 100% Load

Dimensions
(L x W x H)

Weight

Options with UHOC dryer

bar g

kW

m3/min

m3/min

dB(А)

мм

кг

 

U75

Air
Water

4-10

75 6,7-11,9 7,7-9,9 64
63
3244x1394x1992
2044x1394x1992
3360
2750
UHOC
0750-B

U90

Air
Water

4-10

90 6,7-14,9 7,7-12,7 65
64
3244x1394x1992
2044x1394x1992
3360
2750
UHOC
110-B

U110

Air
Water

4-10

110 6,7-18,5 7,7-16,3 65
64
3244x1394x1992
2044x1394x1992
3360
2750
UHOC
110-B

U132

Air
Water

4-10

132 6,7-22,2 7,7-19,9 67
66
3244x1394x1992
2044x1394x1992
3360
2750
UHOC
1700-B

U160

Air
Water

4-10

160 6,7-23,9 7,7-23,6 70
69
3244x1394x1992
2044x1394x1992
3360
2750
UHOC
1700-B


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