Heat recovery is your best solution
The heat, for the development of which we first pay, then pay again for the power of cooling fans, and finally pay again for the development of additional heat for hot water, heating systems and application processes in other areas of the enterprise.
Heat is not a waste of the company, but a valuable energy. The largest part of the energy used to generate compressed air is given as heat, and released by means of a cooling medium (air / water). This cooling medium contains about 94% of the input power. This heat should not be lost, but should be used, for example, in the heating of premises or water. Up to 80% of the energy already used can be recuperated.
You save energy everywhere, where you use recovery as an auxiliary source to reduce operating costs. The investments necessary for the connection of hot water from the compressor to the existing scheme can be carried out at relatively low costs and in the short term of payback.
The principle of heat recovery is to transfer the thermal compression effect into the coolant, and then deliver the coolant to where it is possible to use recuperated heat. In the middle of the compressor, the heat generated by compressing air is absorbed by the cooling oil. The oil, which has now become hot, circulates under pressure and passes through a plate heat exchanger. Then, the heat is fed to the water supply, heating the water, and, at the same time, cooling the oil. Hot water is then delivered to any plant where it is in need, such as steam generators, washing machines, boilers, heating systems, and more.
For every degree on which we raise the water temperature, it is necessary to pay. Therefore, if we have a water supply that is already 60 ° C higher than the standard water temperature, then we get 60 ° of heat, which we are not paying for again. Pre-heating water for heating systems and hot water supply using industrial processes such as steam generation can provide significant savings and pay off very quickly. Additional heat that is not absorbed by the cooling oil is discharged through the ventilation system t coming out of it in the form of hot air. This hot air is usually wiped out empty, but by installing an air supply for the heat recovery system, hot air can be sent to different parts of the enterprise. You can also switch the damper in the ventilation system for air out in the summer when it is not in demand in the middle of the room.
We will help you to use the residual heat energy, using the energy recovery system. This will give you the opportunity to achieve significant energy savings, lower costs, improve productivity and more emission reductions.
The system of the recuperation system provides the supply of hot water to the workshop, workshop or office with the help of heat, the process of compression of air in the compressor installation.
Depending on the actual load of the compressor, the energy recovery system can heat water to 75 ° C in the circulation circuit.
Hot water can be used for the following purposes:
• General: heating systems, showers, hot water supply
• Household: boilers, pasteurization, drying and heating, sterilization
• Processes: gas synthesis, steam cracking, stripping, boiler heating
• Pharmaceuticals: temperature support, drying, sterilization, steam barriers
• Textiles: dyeing, finishing
• Turbine: wetting, reboiler, cleaning the environment
And also for use in processes of galvanization or phosphating of metals.
Heat recovery systems provide maximum efficiency by extracting energy produced during the production of compressed air. The system allows you to re-use up to 90% of energy. Thermostatic control maintains the set temperature in the compressor.
It is worth noting that the heat energy recovery module can be installed on any models of compressors - both for new ones and for those that are in operation. The module can be installed at any stage of the compressor equipment operation.
Installing Gardner Denver's heat recovery system can be surprisingly cost-effective, and become one of the best decisions you will make this year.
Contacts:
Head office:
Ukraine, Kyiv,
street Petropavlovskaya, 54 a
tel .: +38 044 467 26 01
Fax: +38 044 467 26 07
kiev@compressors.ua
Service center:
tel .: +38 044 467 26 02
Fax: +38 044 468 02 96
service@compressors.ua